Iziseko ziyakhula ngokuthatha inxaxheba inkqubo eqhutywa ngedatha ukufezekisa iinjongo zexesha elide zomgangatho ophezulu, inkunkuma encinci, i-subsest ephezulu kunye neendleko ezincinci. Ingcaciso edibeneyo ngokupheleleyo yezidijithali zokugalela nokuthulula Ngokuhlwaya okuzenzekelayo kunye nokuphosa iinkqubo ezingenamthungo kunye, inkqubo yokuphosa iba ngokukhawuleza kwaye iindawo eziphezulu ezisemgangathweni ziveliswa ngokungaguqukiyo. Inkqubo yokugalela ngokuzenzekelayo ibandakanya ukubeka iliso kubushushu obugangaleleyo, kunye nezinto zokwenza i-inoculations ekondleki kwaye ujonge umbumba ngamnye. Oku kuphucula umgangatho wokuhlambela nganye kwaye kunciphisa ireyithi ye-scrap. Olu lungezo lwe-Ashukumo ngokubanzi luyekisa imfuno yabasebenzi eneminyaka yamava awodwa. Ukusebenza kwakhona kukhuselekile kuba bambalwa abasebenzi ababandakanyekayo. Lo mbono ayisiyombono yekamva; Oku kuyenzeka ngoku. Izixhobo ezinje nge-Automation Automations kunye neerobhothi, ukuqokelelwa kwedatha kunye nohlalutyo ziye zavela kumashumi eminyaka, kodwa inkqubela phambili ikhethe kutsha nje ngokuphuhliswa kweSensitwork efikelelekayo kunye neenkqubo zenethiwekhi. Izisombululo kunye namahlakani ngoku zenza ukuba iziseko zenze iziseko ezinamandla, ezikrelekrele ukuxhasa iiprojekthi ezininzi ezinamabhongo, zizisa iinkqubo ezincinci ezazimeleyo zokulungelelanisa imizamo yazo. Ukugcina idatha yenkqubo eqokelelwe yile datha iqokelelweyo, ehlanganisiweyo nayo ivula umnyango kumjikelo wokuphuculwa kwedatha. Iziseko zinokuqokelela kwaye zihlalutye iiparamitha ze-parameter ngokuhlola idatha yembali ukufumana ingcolo phakathi kwazo kunye neziphumo. Inkqubo ezenzekelayo emva koko ibonelela ngendawo ebonakalayo apho naluphi na uphuculo oluchongiweyo kuhlalutyo lunokuvavanywa ngokucokisekileyo kwaye luvavanywe ngokukhawuleza, apho kunokwenzeka khona.
Imiceli mngeni yokubumba engenamthungo ngenxa yemeko yokuvelisa nje ixesha, abathengi besebenzisa imigca ye-Dissamatic ® i-Issoolding rhoqo kufuneka sitshintshe iimodeli rhoqo phakathi kweebatch ezincinci. Sebenzisa izixhobo ezifana ne-powder yotshintsho oluzenzekelayo Njengotshintsho lwendlela ende yenzeka, ibhotile yenkqubo idla ngokutshintsha-ixesha elifunekayo lokuhambisa itayitile ukuze igaleleke emva kokutshintsha kwendlela. Ukuphoswa komthungo yeyona ndlela yokuphucula eli nyathelo lenkqubo yokuphosa. Nangona ukuphosa kusoloko kusenziwa ngokuyinxalenye, i-automation epheleleyo ifuna ukudityaniswa okungenamthungo kweenkqubo zokungena kunye nezixhobo zokugcwalisa ukuze zisebenze ngokugqibeleleyo kuzo zonke iimeko ezinokwenzeka. Ukufezekisa oku ngokuthembekileyo, iyunithi yokuthulula yokugada kufuneka yazi ngqo apho kukhuselekile khona ukuthintela ibumba elandelayo kwaye, ukuba kukho imfuneko, lungisa indawo yecandelo lokuzalisa. Ukufezekisa okusebenzayo kokuzaliswa okuzenzekelayo kwinkqubo yokuveliswa kwezinto ezikhoyo akukho nzima. Qho xa kwenziwa isikhunta esitsha, ikholamu yobumba ihamba umgama ofanayo (ukubumba ubukhulu). Ngale ndlela, iyunithi yokuzalisa inokuhlala kwindawo enye, ilungele ukuzalisa isisu esingenanto esingenanto emva komgca wokuvelisa umisiwe. Kuphela luhlengahlengiso oluncinci kwisikhundla se-Puur kufuneka kufuneka libuyekeze utshintsho kubunzima obubangelwa ziinguqu kwisanti. Isidingo solu hlengahlengiso luhle kutsha nje lunciphise umbulelo kwiimpawu ezintsha zokubumba ezivumela ukuba ziphawule izikhundla zokuhlala zingaguquki kwimveliso engaguqukiyo. Emva kokuba i-gaur nganye igqityiwe, umgca wokubumba ushukumisa enye kwakhona, ebeka isisu esingenanto esingenanto kwindawo yokuqalisa igar. Ngelixa oku kuyenzeka, isixhobo sokugcwalisa sinokuzaliswa. Xa utshintsha imodeli, ubukhulu be-old inokutshintsha, nto leyo efuna ukubanzekelayo. Ngokungafaniyo nenkqubo yebhokisi yesanti ethe tye, apho ukuphakama kwesanti ilungisiwe, inkqubo ye-disomatic ricatic inokuthi ilungelelanise ubungqingqwa bokuqina kwemodeli nganye ukuze igcinwe isanti nganye kwimodeli. Esi sisibonelelo esikhulu ekuqinisekiseni umgangatho wokuphosa ngokugqibeleleyo kunye nokusetyenziswa kwezixhobo, kodwa ukwahluka kwe-hikings yokwahluka kwenza ulawulo oluzenzekelayo lwenza umngeni ngakumbi. Emva kotshintsho lwemodeli, umatshini woomatshini we-Gomamatic ® uqalisa ukuvelisa ibhetshi elandelayo, kodwa umatshini wokuzalisa emgceni ugcwalisa imodeli yangaphambili, enokuba nobungqingqwa obudlulileyo. Ukulwa oku, umgca wokubumba kunye nokugcwalisa isityalo kufuneka usebenze ngokungagungqiyo njengenkqubo enye elungelelanisiweyo, ukuvelisa ububungqingqwa bobukhulu obunye kwaye baphathe ngokukhuselekileyo. Ukugalela umthungo emva kokutshintsha kwephethini. Emva kokutshintsha kwephethini, ubukhulu becala olwenziweyo phakathi koomatshini bokubumba bahlala befana. Iyunithi yokuthulula yenziwa kwimodeli yangaphambili ihlala ifana, kodwa kuba i-mold entsha iphuma kumatshini wokubumba usenokuba ngumgama ophezulu kumjikelo ngamnye. Oku kuthetha ukuba ngokubethwa ngalunye kumatshini wokubumba, inkqubo yokuphosa engenamthungo kufuneka ihlengahlengise imeko yokuphosa ilungiselelo lokulungiselela. Emva kokuba i-batch yangaphambili ithululwe, ubukhulu be-old bule uqhubeke kwakhona kwaye buyenzele imveliso. Umzekelo, ukuba umbungu omtsha ngu-150mm ubukhulu endaweni ye-2000mm hick of igalelwe ngaphambili, isixhobo sokugada kufuneka sibuyele umva kumatshini wokubumba kwi-strooke nganye yomatshini wokugada. . In order for a pouring plant to prepare to pour when the mold column stops moving, the filling plant controller must know exactly what mold it will be pouring into and when and where it will arrive in the pouring area. Sebenzisa imodeli entsha evelisa ubumba obungaphezulu ngelixa iphosa imibulo ecekeceke, inkqubo kufuneka ikwazi ukukhupha izidlo ezimbini kumjikelo omnye. Umzekelo, xa usenza i-400m ye-400mm diameter kwaye uthulule i-200m diameter ye-200mm diameter, isixhobo sokugada kufuneka sibe ngama-200mm kude nomatshini wokubumba okwenziwe ngawo. Ngamanye amaxesha i-400mm stroke iya kutyhalela ezimbini ezingafakwanga kuzo ezi-200mm ze-200mm ze-200MM Kule meko, umatshini wokubumba kufuneka ulinde de isixhobo sokugcwalisa sigqibile ukuqalisa i-200mm ye-200mm ngaphambi kokuba uqhubekele kwi-strooke elandelayo. Okanye, xa usenza ubumbano obuqhelekileyo, ipourer kufuneka ikwazi ukutsiba ngokupheleleyo kumjikelezo xa usagalela ubumba obunqabileyo. Umzekelo, xa usenza i-200m diameter kwaye utya i-400mm diameter ye-400mm diameter, ibeka i-400mm ye-400mm diameter kwindawo yokugalela i-200mm demeter kufuneka yenziwe. Ukulandela umkhondo, ukubala kunye notshintshiselwano lwedatha olufunekayo kwi-Polleding eDityanisiweyo kunye neNkqubo yokuThumela iNgenerakthi ngokuzenzekelayo, njengoko kuchaziwe apha ngasentla, kubonile imiceli mngeni kwizixhobo ezininzi zesixhobo kwixesha elidlulileyo. Kodwa ngenxa yoomatshini bale mihla, iinkqubo zedijithali kunye nezona ndlela zibalaseleyo, ukugalelwa okungenamthungo zinokuba (kwaye) zifezekisiwe ngokukhawuleza ngeseti elincinci. Eyona mfuneko iphambili kukhetho oluthile lwenkqubo, ukubonelela ngolwazi malunga nendawo nganye ngexesha ngalinye ngexesha lokwenyani. I-Dayitizer ® i-SOBINIZENER® | I-CIM (I-CIM (Imodyuli eDityanisiweyo yeModyuli) iphumelela le njongo ngokurekhoda i-monce nganye yenziwe kwaye ilandelele intshukumo yayo ngentambo. Njengesibali-xesha senkqubo, kuvelisa uthotho lwedatha yedatha enesitampu ebala indawo yokubumba nganye kunye ne-nozzle yayo kumgca wokuvelisa nganye nganye. Ukuba kukho imfuneko, itshintshisanisa idatha ngexesha lokwenyani kunye nenkqubo yolawulo lwezityalo kunye nezinye iinkqubo zokufezekisa ungqamaniso oluchanekileyo. Inkqubo ye-Dida ikhupha idatha ebalulekileyo kwidatha ye-CIM, enjengokungena komnyama kwaye inokuthi ithululelwe, kwaye ithumele kwinkqubo yokulawula izityalo. Sebenzisa le datha ichanekileyo (eyenziwe emva kokuba i-veln ifeshelwe), ipourer inokwenza indibano yokuthulula, ngaphambi kokuba ivule umbungu, kwaye emva koko ishukuma. Ukufika komnyama ngexesha ukufumana i-iron kwisityalo sokugada. Eli xesha elifanelekileyo libalulekile, okt ukunyibilikisa kufikelela kwindebe yokugada ngokuchanekileyo. Ixesha lokugalela yibhotile yemveliso eqhelekileyo, kwaye ngokugqibeleleyo ixesha lokuqalisa komthi, amaxesha okujikeleza unokuncitshiswa ngezishumi zeshumi elinanye kumzuzwana. Inkqubo yokuGqibela i-Disa ikwadlulisela idatha efanelekileyo kumatshini wokubumba, njengokuqina kwe-moldred kunye nexinzelelo lwenkqubo ebanzi njengesanti engxokolo, kwi-Monitizer ® | i-Monitizer ® | i-monitizer ® | i-monitizer ®. Emva koko, i-monitizer ® | I-CIM ifumana kwaye igcina iiparamitha ezinobunzima kwisityalo sokugcwalisa, njengamaqondo obushushu, kunye nempumelelo yeenkqubo ezigalelwe kunye nempumelelo. Oku kuvumela iifom zomntu ngamnye ukuba ziphawulwe njengezingalunganga kwaye zahlulwe ngaphambi kokuxuba kwinkqubo yokungcungcutheka. Ukongeza koomatshini bokubumba, imigca yokubumba kunye nokuphosa, i-monitizer® | I-CIM ibonelela ngenkqubo-sikhokelo yeshishini 4.0-ibonelela ngenkqubo yokufumana ishishini. Ulawulo lweSikishilo lunokujonga iingxelo ezineenkcukacha kwaye iqhube phantsi kwidatha ukulandela umkhondo wemicimbi esemgangathweni kwaye iqhubekise ukuphuculwa. I-Ortrander ye-Ortrander ye-Orthrander ye-Ortenhütte yindawo yokuhlala eJamani eJamani enobume bethanga le-autor-fihla, izitovu eziphezulu ze-iron kunye neziseko zophuhliso. Umsunguli uvelisa intsimbi engwevu, i-iron ye-ductile kunye negrafu eqokelele i-iron kwaye ivelisa malunga neetoni ezingama-27,000 zeetoni eziphakathi ngonyaka, esebenza i-shot ezimbini iintsuku ezintlanu ngeveki. I-Ortrinder isebenza iziko le-6 letoni lokulungisa iziko kunye nemigca emithathu yokubumba, evelisa malunga ne-100 yeetoni zemini. Oku kubandakanya imveliso emfutshane yeyure enye, ngamanye amaxesha incinci kubaxumi ababalulekileyo, ke itemplate kufuneka itshintshe rhoqo. Ukukhuthaza umgangatho kunye nokusebenza kakuhle, i-CEO Bernd H. Williams-Bhuti ityale imithombo ebalulekileyo ekuphumezeni i-automations kunye nohlalutyo. Inyathelo lokuqala yayikukuzenzela le nkqubo inyibiliki yentsimbi kunye ne-dosing, ukuphuculwa kweziko eliqhelekileyo lokuphosa usebenzisa inkqubo yophando, equka itekhnoloji ye-3D ye-3D, i-inflabhu kunye nolawulo lobushushu. Iziqitha, ukubumba kunye nokuhla kwe-vings ngoku kulawulwa ngokufuthi kwaye kudityaniswa, kusebenza phantse ngokuzenzekelayo ngokuzenzekelayo. Xa umatshini wokubumba uyatshintsha imodeli, i-turch igalele imibuzo yomlawuli kwi-disa idizer ® | Inkqubo ye-cim yendawo entsha yobumba. Ngokusekwe kwidatha ye-disa, umlawuli wepour ubala apho uza kuyifaka khona indawo egalelwe indawo nganye. Yazi ngokuthe ngqo ukuba i-mold entsha ifihliwe kwisityalo sokuzalisa kwaye sitshintsha ngokulandelelana kolandelelwano olutsha lokuthulula. Ukuba i-jig ifikelela esiphelweni sokubetha kwayo nangaliphi na ixesha, umatshini we-Gomamatic ® kunye ne-jig ibuyela ngokuzenzekelayo. Xa isisu sokuqala esisuswa kumatshini, umqhubi ulumkiswa ukuze akwazi ukubona ukuba ikwindawo efanelekileyo. Izibonelelo zokuphosa isandla ezingenamthungo Ngokwenza ngesandla ukubuyisela ipourer kunye ne-pours icowuni, kufuna ukuba abaqhubi abaninzi, kwaye bathambekele kwiimpazamo ezifana neflethi. I-Ortrinder yakufumanisa ukuba xa ibhotwe ngesandla, ekugqibeleni abasebenzi bakhe badiniwe, baphulukana noxinzelelo, besenza iimpazamo, njengokuhamba. Ukudityaniswa okungagungqiyo kokubumba kunye nokugada kwenza ukuba iinkqubo ezingahambelaniyo nezisemgangathweni eziphezulu okanye eziphezulu ngelixa zinciphisa inkunkuma kunye ne-odontime. Nge-ortinder, ukuzaliswa okuzenzekelayo kuphelisa imizuzu emithathu ngaphambili ukuhlengahlengisa indawo yeyunithi yokuzalisa ngexesha lotshintsho. Inkqubo yonke yokuguqula isetyenziselwa ukuthatha imizuzu emi-4,5, uMnu Williams-Bhasi uthe. Ngaphantsi kwemizuzu emibini namhlanje. Ngokutshintsha phakathi kwe-8 ne-12 imodeli nganye ye-Shift, abasebenzi be-Ortonder ngoku bachitha malunga nemizuzu engama-30 utshintsho, isiqingatha ngasinye njengangaphambili. Umgangatho uphuculwe ngokungqinelana okukhulu kunye nokukwazi ukwenza iinkqubo zokuphucula iinkqubo. I-Ortrinder inciphile inkunkuma malunga ne-20% ngokwazisa i-uphosong elingenamthungo. Ukongeza ekunciphiseni ixesha lokuphumla xa kutshintsha imodeli, yonke into ebumbayo kunye nentambo yokuthulula ifuna abantu ababini endaweni yangaphambili. Kwezinye iishifti, abantu abathathu banokusebenza imigca emibini epheleleyo. Ukubeka iliso kuqhutywa bonke aba basebenzi: Ngaphandle kokukhetha imodeli elandelayo, ukuphatha umxube wesanti kunye nokuhambisa inyibilike, banemisebenzi emibini yencwadi. Enye inzuzo sisidingo esincitshisiweyo sabasebenzi abanamava, ekunzima ukufumana. Nangona izinto ezenzekelayo zifuna uqeqesho oluthile lomsebenzi, libonelela abantu ngenkqubo enzima yenkqubo ekufuneka benzile izigqibo ezifanelekileyo. Kwixa elizayo, oomatshini banokwenza zonke izigqibo. Idatha yeDatha evela ekuphoseni imthunge xa izama ukuphucula inkqubo, iziseko zidla ngokuthi, "Senza into efanayo, kodwa ngeziphumo ezahlukeneyo." Ke baphosa kubushushu obufanayo kunye nenqanaba kwimizuzwana eli-10, kodwa ezinye izinto zilungile kwaye ezinye zimbi. Ngokongeza iinzwa ezenzekelayo, uqokelela idatha enesitampu kwiparamitha nganye, kunye neziphumo zokubeka iliso, inkqubo yokuhlambela engenamthungo idala ikhonkco ledatha, esenza kube lula ukuchonga izizathu xa umgangatho uqalisa ukuwohloka. Umzekelo, ukuba imvumelwano engalindelekanga yenzeka kwi-batch disc, abaphathi banokukhangela ngokukhawuleza ukuba iiparameter ziphakathi kwemida eyamkelekileyo. Kuba abalawuli kumatshini wokubumba, ukutyala isityalo kunye neminye imisebenzi efana ne-cerigs isebenza kwikonsathi, idatha abayimiyo inolwazi lwenkqubo, ukusuka kumgangatho wesanti kumgangatho wokugqibela wokuphosa. Omnye umzekelo yindlela egalela ngayo inqanaba kunye nobushushu obuchaphazela ngayo ukugcwaliswa komzimba ngamnye. Idatha yesiphumo ikwabeka isiseko sokusetyenziswa kwexesha elizayo kweendlela zokuhlalutya ezizenzekelayo ezinje ngomatshini wokufunda kunye nobukrelekrele (i-AI) zokuphucula iinkqubo. I-Ortrander Ract iqokelela idatha yenkqubo ngexesha lokwenyani ngokusebenzisa amashishini omshini, imilinganiselo yesosi kunye neesampulu zovavanyo. Ngebumba nganye ephosakeleyo, malunga neeparameter eziliwaka ziyaqokelelwa. Ngaphambili, irekhoda kuphela ixesha elifunekayo kwigale nganye, kodwa ngoku iyazi ngokuqinisekileyo ukuba leliphi inqanaba lesibini le-tozle nganye, evumela ukuba le nqanaba ichaphazela njani enye izalathiso, kunye nomgangatho wokugqibela wokuphosa. Ngaba ulwelo lubekwe kwi-nozzle yokugalela ngelixa ubumba buzaliswe, okanye ngaba i-nozzle yokugada izaliswe kwinqanaba eliqhelekileyo ngexesha lokugcwalisa? I-Ortrinder ivelisa izigidi ezintlanu ukuya kwezintlanu ngonyaka kwaye iqokelele isixa esikhulu sedatha. I-Ortrinder ikwagcina imifanekiso emininzi ye-gaur nganye kwindawo yogcino lwe-tutch kwimeko yemiba esemgangathweni. Ukufumana indlela yokulinganisa ngokuzenzekelayo le mifanekiso yinjongo yexesha elizayo. Ukuqukumbela. Ukuqulunqwa okuzenzekelayo kunye nokugada iziphumo kwiinkqubo ezikhawulezayo, umgangatho ongaguqukiyo kunye nenkunkuma encinci. Ngokuphosa ngokugudileyo kunye nepateni ezenzekelayo yokutshintsha, umgca wemveliso usebenza ngokufanelekileyo, efuna umzamo omncinci kuphela. Kuba umqhubi udlala indima yolawulo, ambalwa abasebenzi abayimfuneko. Ukuphoswa komthungo ngoku kusetyenziswa kwiindawo ezininzi kwihlabathi liphela kwaye kungasetyenziswa kuwo onke amanyala anamhlanje. Isiseko ngasinye siya kufuna isisombululo esahluke kancinci kwiimfuno zabo, kodwa itekhnoloji yokuphumeza iqinisekisiwe, okwangoku ukusuka kwi-Disa kunye neqabane layo iqabane langaphantsi, kwaye alifuni umsebenzi omninzi. Umsebenzi wesiko unokwenziwa. Ukusetyenziswa okwandayo kokukrelekrele bobuchule kunye nokuzenzekelayo kwe-automations kwiziseko kusekwe kwinqanaba lokuvavanya, kodwa njengoko iziseko kunye ne-OSE iqokelela i-data engaphezulu kweminyaka emithathu ukuya kwemithathu, inguqu kwi-automation iyakukhankanya kakhulu. Esi sisombululo sinokukhetha ngoku, nangona kunjalo, njengoko ingqirha yedatha yeyona ndlela ilungileyo yokuphucula iinkqubo kunye nokuphucula inzuzo, ingqokelela ye-automation ye-automation iyopopayi yendlela yokuvavanywa. Kwixa elidlulileyo, izinto eziphambili zezinto eziphambili yayingumzekelo kunye namava abasebenzi. Ngoku eso siphoso esingenamthungo sidityaniswe ne-Automation Onenzekelayo kunye neShishini le-4.0, idatha ihamba ngokukhawuleza ukuba yintsika yesithathu yempumelelo.
-Kubongwe ngokunyaniseka i-Puur-Tech kunye ne-ortender ye-Eisenhütte yezimvo zazo ngexesha lokulungiselela eli nqaku.
Ewe, ndingathanda ukufumana incwadana yeendaba ye-BI veki nganye kuzo zonke iindaba zakutshanje, iimvavanyo kunye neengxelo malunga neemveliso kunye nezixhobo. Kapatheni beencwadana ezizodwa - zonke zirhoxisiwe nangaliphi na ixesha.
IXESHA LOKUQALA: I-OCT-05-2023